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CNC Machining with IoT in Industry 4.0

Within the manufacturing industry, there is a steady switch over from manual machining equipment to IoT-enabled equipment. For those who may be unfamiliar, IoT referred to as the Internet of Things, is the interconnection of physical devices. “Things” are equipped with advanced technologies, like software and sensors, designed to connect and exchange information with other devices over the Internet. IoT-enabled equipment in CNC machining ranges from process control, process automation, process integration, high-speed lathing, drilling, milling and 3D printing. These technological advancements are driving machinists, engineers and machine operators to learn about these systems. With these new technologies, it is critical for those working within the manufacturing sector to have mechanical, metallurgical and IoT knowledge to handle CNC demands for increasingly complex devices. Here we will discuss the benefits and role of IoT equipment in Industry 4.0, also known as the fourth industrial revolution.

 

The Role of IoT Technology

 

Machining and IoT technologies go hand in hand. With the speeds and precision that Original Equipment manufacturers require, gathering and analyzing machine information from the controls and sensors in the equipment is crucial for advancing the production process. More recently, IoT technologies have been used to assist with equipment efficiency and product traceability. 

 

Additionally, the data collected from IoT connected equipment can be set to stream into software applications. By understanding the data collected, individuals responsible for planning can make objective decisions and benchmark performance. Decisions will be made based on hard data, not guesswork. The ability to make informed decisions allows for fewer mistakes, less scrap work, and increased productivity. 

 

The Benefits of IoT Technology

 

Increased productivity  

The key benefit of IoT technology is that it allows manufacturers to automate their machines, optimizing the efficiency of their operations. Robots and automated machines cannot only operate efficiently but more accurately, improving productivity and enabling manufacturers to centralize their functions. 

 

Also, manufacturing machines can be linked to software through sensors that analyze performance daily. This gives manufacturers the ability to have greater insight into the operational performance of particular pieces of equipment, as well as fleets. 

 

Fewer Errors

Manufacturers can now digitize almost every aspect of their business through IoT technology. By limiting manual procedures and entries, manufacturers can reduce the inevitable that is associated with manual labour; human error. 

 

However, IoT exceeds manufacturing and operational errors. Because  AI technology and machine learning programs can do their own computing, it lessens the need for employee input. ThisIoT technology can limit the potential of data and cyber breaches caused by human error.

 

Increased Maintenance

Nothing is worse for a manufacturer than machine downtime. Generally, when a machine is not running there is an f issue to be addressed. Whether a machine is broken or reacting to a lack of maintenance, downtime impacts productivity and efficiency.  When it comes to machine maintenance, it is always better to be proactive instead of waiting for an issue to arise. 

 

With IoT technology, machine maintenance can be improved. By monitoring the machine’s functionality and performance via IoT technology, manufacturers can create a baseline to spot issues before they occur and schedule maintenance for their machines. 

 

Safety

Through its sensors, IoT technology is improving safety within manufacturing facilities. Interconnected safety systems are safeguarding employees from accidents. In the event an accident does happen, production can stop, employees can be notified, and the individuals responsible for the floor can intervene and rectify the incident. IoT technology will then collect and analyze data to prevent future occurrences. 

 

Increased revenue

By providing manufacturers with information vital to their operations, IoT technology is enabling them to reduce costs and increase revenue. Information collected concerning production and operations can drive sales and push the business in a profitable direction. 

 

The continual transformation of the manufacturing sector is expected to take even bigger strides, especially in this fourth industrial revolution where automation is finding its way in the industry. In a competitive industry, it is crucial to stay on top of the latest technology and trends. It is evident that the benefits and role of IoT equipment are making an impact and will continue to streamline manufacturing processes.